When considering intelligent logistics upgrades for a carton plant, the palletizing of board bundles is often the most critical link for equipment stability and efficiency. This dual-station column rotary palletizer, equipped with custom integrated gripper, perfectly meets the demanding requirements of a capacity of 350 bundles/hour with stacking heights of up to 16 layers.
Q1: Why does the dual-station design achieve efficient and stable output of 350 bundles/hour?
A: Traditional single-station robots have to wait for the forklift to return before starting the next cycle. Dual‑station means when one pallet is full, the machine can switch immediately to an empty pallet and continue stacking. This seamless handover ensures that the high‑frequency rhythm of 350 bundles/hour is no longer limited by equipment response time. And even during long‑duration operation with 16‑layer high stacks, it maintains zero errors.
Q2: For 8–15 kg bundles picked one at a time, how does the custom gripper ensure stability?
A: Weight is a major challenge in palletizing. We adopt a mechanical servo-driven integrated gripper, with special load-strengthening design tailored to the characteristics of corrugated board. The gripper’s load capacity far exceeds the single-bundle requirement of 15 kg, providing ample safety margin.
In practice, the clamp‑style design, combined with photoelectric encoder sensing, ensures that heavy bundles are always firmly locked during high‑speed rotation and movement—no clamping deviation or slippage—so that the foundation of the 16‑layer high stack remains solid.
Q3: What challenges does a stack pattern of 3 bundles per layer and 16 layers impose on the equipment?
A: The challenges lie in motion accuracy and mechanical stability. Stacking 16 layers requires extremely high positioning accuracy in the vertical (Z) axis. The levelness error for each layer must be controlled within millimeters, otherwise the stack risks collapse.
Our system achieves precise positioning through a Z‑axis servo motor combined with a lifting gearbox and four‑axis coordinated motion. The counterweight effectively balances the weight of the column, reducing energy consumption, ensuring that even during 16‑layer stacking, operation remains smooth and steady.
Q4: What tangible production line benefits can this equipment bring to a carton plant?
A: Compared with traditional manual handling, the benefits are immediately visible. In terms of capacity, the robot’s 24/7 continuous operation provides stability that manual labor cannot match, and its efficiency far exceeds conventional average speeds.
In terms of space and flexibility, the column design occupies a smaller footprint, making it ideal for compact workshops.
| Key Dimension | Traditional Manual / Ordinary Models | SPINROBOTECH DualStation Solution |
| Production Rhythm | Easily affected by fatigue, fluctuating output | Steady 350 bundles/hour, fixed rhythm |
| Heavyload Stability | Lifting 15 kg strains the back, easily damages product | Custom gripper ensures precise, damagefree handling |
| Stack Protection | Manual stacking tends to tilt, difficult to reach 16 layers | Millimeterlevel accuracy, 16layer high stack stable and collapseproof |
| ROI | Longterm high labor costs and high turnover | Significantly shorter payback period under standard operating conditions |
>> To see the dual-station column palletizer in action, click here to watch our YouTube video.
Core Parameter Specification (Based on this recommended series)
| Power supply/Power | AC 380V±/5% three-phase four-wire |
| Pneumatic Requirements | Grippers/Fixtures: 0.6-0.8 MPa, ≥0.3 m³/minTotal air reservoir capacity >600 L |
| Dimensions | Overall height 3m, rotation coverage radius 2.5m, footprint 5×3 m² |
| Cable Length | 3m (from robot body to control cabinet) |
| Palletizing Height Limit | ≤1600mm |
| Applicable Scope | 10-50kg productIncluding: bags, cartons, sheets, blocks, or similar products |
| Palletizing efficiency | 400-500 cycles/hour (theoretical maximum) |
| Power Consumption | Robot body: 6.5 kW |
| Pallet reference | ≤1400×1600mm (including actual stack pattern) |
| Customizable item | Cross arm length, column height, base length, special grippers |
| follow-on upgrade | Vision recognition, pallet conveyor line, ton bag lifting reciprocating mechanism, anti-collapse linkage system |
Choosing SPINROBOTECH means purchasing a professional palletizing solution optimized specifically for heavy‑duty corrugated board. It does not just solve the “handling” problem, it creates an efficient, intelligent “unmanned” logistics node for you, giving your production line sustained competitiveness in digital transformation.
Contact us now to get a free palletizing solution customized for your production line!