Automatic Articulated Palletizing Robot for 20KG Valve Bags of Tile Adhesive, High-precise 4-Axis Palletizer with Customized Gripper, Bras robotique EFORT personnalisé avec certification CE.
Specification of Articulated Palletizing Robot ER180 – 4 – 3200
| Modèle | ER180 – 4 – 3200 | Drive system | AC Servo motor drive | |||
| Robot type | Articulated | Mounting type | Sol | |||
| Number of controlled axes | 4 | Allowable wrist torque | J 4 | 190 N ·m | ||
| Wrist payload | 180 kilos | Allowable wrist moment of inertia | J 4 | 56.6 kg ·㎡ | ||
| Repeatability | ±0.1 mm | Maximum speed per axis | J 1 | 104°/ sec | ||
| Robot mass | 1350 kilos | J 2 | 104°/ sec | |||
| Maximum working radius | 3160 mm | J 3 | 104°/ sec | |||
| Robot protection rating | IP54 | J 4 | 210°/ sec | |||
| Controller protection rating | IP54 | Axis motion range | J 1 | ±180° | ||
| Installation conditions | Ambient temperature | 0~45 ℃ | J 2 | +40°/ – 86° | ||
| Ambient humidity | RH≤80% | J 3 | +60°/ – 52° | |||
| Vibration acceleration | 4.9 m/ s2 | J 4 | ±360° | |||
T1: The 20KG bags require manual workers to bend and lift thousands of times daily, leading to high employee turnover. How do we overcome severe labor shortages?
UN: This is the most pressing pain point in the industry. Our articulated palletizing robot completely replaces 2 à 3 heavy-lifting manual workers. The production line only requires 1 supervisor responsible for routine inspection, tray feeding, and consumable restocking. This not only eliminates the risk of chronic occupational diseases (such as lumbar muscle strain) caused by sustained physical exertion, but also permanently resolves the issue of “failing to hire and retain staff” during peak production seasons.
T2: Manual stacking is often uneven, leading to collapsed pallets or bag ruptures during shipment, resulting in high customer complaints and returns. How can this be fixed?
UN: Traditional manual stacking relies on human intuition, leading to unstable loads. Our robotic arm delivers ultra-high repeated positioning accuracy (controlled within ±2mm), strictly executing standard patterns like “5-3-5 staggered interlocking”. The resulting pallets are exceptionally stable and firmly packed, effectively preventing collapses and bag breakage even during long-distance transport. This directly reduces packaging loss by 0.5% à 1% and dramatically cuts down on customer complaint handling and reverse logistics costs.
T3: Order volumes surge during peak seasons. Manual labor only works 8-hour shifts and night shifts often suffer massive drops in efficiency. How do we break through capacity bottlenecks?
UN: Robots do not experience fatigue. Our robotic system is seamlessly synchronized with the filling line’s pace, achieving a single-unit palletizing speed of 300 à 600 sacs par heure. It supports 24/7 fully automated, fonctionnement continu. Night shift production capacity matches daytime output flawlessly. This fully unlocks the time-value of your factory space, allowing you to double your capacity during peak seasons and capture every potential order.
T4: Our factory floor is tight, with numerous existing pipes and equipment. Traditional gantry palletizers are far too large. Can your system fit into our layout?
UN: As shown in our site photos, we utilize an articulated robotic arm. Compared to traditional gantry palletizers that occupy massive footprints, our design is highly compact with a minimal footprint. The highly flexible “coude” et “wrist” joints provide a versatile motion range. It is perfectly suited for “gap-filling” retrofits in existing older workshops, eliminating the need for costly factory infrastructure renovations.
Q5: Tile adhesive bags are made of smooth plastic/paper-plastic composite materials, and bag sizes sometimes vary slightly. If the robotic gripper fails to hold firmly, bags might drop. How do you handle this?
UN: We equip the robot with a custom adaptive gripper (clamp/suction type) specifically engineered for the building materials industry. It intelligently identifies and adjusts its gripping pressure, ensuring a secure hold without slipping, while preventing crushing or tearing the packaging. En plus, the system features a one-touch recipe switching function for different bag dimensions. Whenever your product specifications change, the operator simply clicks a button on the control panel, and the robot instantly switches to the optimal gripping and palletizing mode.
Q6: Production output fluctuates daily, and management needs to track real-time output and equipment status. How do you solve data management issues?
UN: The blue control cabinet shown in our photos integrates an advanced industrial PLC system. The equipment is fully compatible with MES or ERP system integration. It automatically logs real-time production volumes, operating cycles, fault alarms, and various equipment parameters. Management can instantly access the day’s packaging and palletizing data remotely via office computers, smoothly transitioning your factory from “experience-based management” à “digitalized and refined data-driven management”.
Guide d'entretien:
FAQ sur la maintenance quotidienne des palettiseurs et dépalettiseurs
Vers un palettiseur personnalisé / robot dépalettiseur / machine à ouvrir les sacs, ce dont nous avons besoin de vous:
| Nom du produit | (Nom scientifique du produit) |
| Formulaire d'emballage | (Ouvert, Soupape, En boîte, Feuille, etc.) |
| Spécification du produit | (kilos) |
| Dimensions du produit | (Longueur) × (Largeur) × (Hauteur) mm |
| Dimensions des palettes | (Longueur) × (Largeur) × (Hauteur) |
| Dimensions d'empilage | (Longueur) × (Largeur) × (Hauteur, y compris la palette) |
| Modèle d'empilement | ______ pièces par couche, ______ couches au total |
SPIN – Professional Palletizer & Depalletizing Solution Provider
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