Baru-baru ini, kami menyelesaikan projek palletizing untuk saluran air mineral baldi 28KG pelanggan. Facing the challenges of heavy 28KG loads, special slip sheet auxiliary materials, and a production capacity requirement of 210 packs per hour, we ultimately customized this column-type integrated gripper palletizer for the customer. Today, we take you through the selection logic and product advantages behind this solution.
S1: What pain points did the customer face? Why was automated palletizing a must?
A: The handling and palletizing of 28KG bucket water is the most labor-intensive and physically demanding part of the production line. Traditional manual palletizing not only involves extreme physical strain and carries a high risk of workplace injuries, but also struggles to keep up with the line’s pace. Lebih-lebih lagi, manual handling often leads to bucket collisions and outer packaging damage, affecting the final product appearance. Oleh itu, introducing an automated palletizer is an inevitable choice for cost reduction and efficiency improvement.
S2: With so many palletizer types on the market, why did we specifically recommend this integrated palletizer to the customer?
A: This is a high-performance palletizer specially customized for heavy-duty bucket products + slip sheets. Our recommendation is based on three core advantages:
Exclusive “bucket + slip sheet” integrated gripper – tackling industry challenges:
The biggest headaches in palletizing bottled or bucket water are slipping and layerseparation problems. This equipment features a customdesigned integrated gripper. It not only picks up precisely and stably a “4bucketperpack” unit (solving the roundbucket slippage problem), but more importantly, the gripper incorporates slipsheet suction/gripping functionality. After placing one full layer (9 packs), the machine automatically picks and lays a slip sheet, seamlessly switching between “bucket gripping” dan “separator placement” – no need for a separate suction device, achieving fully automatic, unattended interlayer insulation.
Precise match with capacity and palletizing rhythm:
The customer’s packaging process forms 4 buckets into 1 pack, with a line requirement of 210 packs/hour. This model features optimized motion path design, smooth movements, and stable acceleration/deceleration, perfectly meeting the mediumtohigh speed rhythm. For 28KG heavy loads, balancing speed and stability is critical, and this machine delivers the optimal solution in terms of dynamic structural design.
S3: How does this integrated palletizer ensure safe and efficient operation in actual use?
A: Our safety design goes beyond physical guarding – it includes software based multi collision prevention mechanisms. On the efficiency side, the downstream roller conveyor uses an accumulating design to accurately deliver the prepacked water packs to the pickup position. With high-precision sensors, the system achieves a fully closed-loop automated workflow: empty pallets automatically enter, products are automatically picked, and full pallets are automatically discharged.
S4: What quantifiable ROI did this machine bring to the customer?
A:
Significant labor cost reduction: A manual 28KG palletizing line typically requires 45 strong workers on rotation. One machine replaces that entire team, greatly saving labor costs.
Minimized damage rate: The gripper’s force and positioning are precisely controlled by servo drives, eliminating friction and collisions common in manual handling, drastically reducing finishedproduct damage.
24/7 operasi: The machine never needs rest and perfectly supports threeshift production, maximizing the customer’s capacity output.
S5: How adaptable is this palletizer to different site conditions?
A: This columntype palletizer features strong structural rigidity and heavyload endurance. Its installation footprint is relatively compact, making it ideal for retrofit projects with limited ceiling height or floor space. If you have different sizes of buckets – for water, oil, or paint – we only need to change the corresponding gripper module to quickly switch products, offering exceptional versatility.
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Spesifikasi Parameter Teras (Berdasarkan siri yang disyorkan ini)
| Bekalan kuasa/Kuasa | AC 380V±/5% tiga fasa empat wayar |
| Keperluan Pneumatik | Grippers/Lekapan: 0.6-0.8 MPA, ≥0.3 m³/minJumlah kapasiti takungan udara >600 L. |
| Dimensi | Ketinggian keseluruhan 3m, jejari liputan putaran 2.5m, tapak kaki 5×3 m² |
| Panjang Kabel | 3m (daripada badan robot kepada kabinet kawalan) |
| Had Ketinggian Palletizing | ≤1600mm |
| Skop Berkenaan | 10-50kg produkTermasuk: beg, karton, cadar, blok, atau produk yang serupa |
| Kecekapan palletizing | 400-500 kitaran/jam (maksimum teori) |
| Penggunaan Kuasa | Badan robot: 6.5 kW |
| Rujukan palet | ≤1400×1600mm (termasuk corak timbunan sebenar) |
| Item boleh disesuaikan | Panjang lengan silang, ketinggian lajur, panjang tapak, penggenggam khas |
| naik taraf susulan | Pengiktirafan penglihatan, talian penghantar palet, mekanisme salingan mengangkat beg tan, sistem rangkaian anti-keruntuhan |
Say goodbye to heavy manual labor on your production line.
From raw materials to finished goods, the last mile of automated logistics is critical. If you are looking for a palletizing solution for 28KG or heavier buckettype products, or if your line also requires handling special slipsheet layerseparation processes, feel free to contact our engineering team. We will provide a customized implementation plan tailored to your needs.