حديثاً, we completed the palletizing project for a customer’s 28KG bucket mineral water line. Facing the challenges of heavy 28KG loads, special slip sheet auxiliary materials, and a production capacity requirement of 210 packs per hour, we ultimately customized this column-type integrated gripper palletizer for the customer. Today, we take you through the selection logic and product advantages behind this solution.
س1: What pain points did the customer face? Why was automated palletizing a must?
أ: The handling and palletizing of 28KG bucket water is the most labor-intensive and physically demanding part of the production line. Traditional manual palletizing not only involves extreme physical strain and carries a high risk of workplace injuries, but also struggles to keep up with the line’s pace. Moreover, manual handling often leads to bucket collisions and outer packaging damage, affecting the final product appearance. لذلك, introducing an automated palletizer is an inevitable choice for cost reduction and efficiency improvement.
Q2: With so many palletizer types on the market, why did we specifically recommend this integrated palletizer to the customer?
أ: This is a high-performance palletizer specially customized for heavy-duty bucket products + slip sheets. Our recommendation is based on three core advantages:
Exclusive “bucket + slip sheet” integrated gripper – tackling industry challenges:
The biggest headaches in palletizing bottled or bucket water are slipping and layerseparation problems. This equipment features a customdesigned integrated gripper. It not only picks up precisely and stably a “4bucketperpack” unit (solving the roundbucket slippage problem), but more importantly, the gripper incorporates slipsheet suction/gripping functionality. After placing one full layer (9 packs), the machine automatically picks and lays a slip sheet, seamlessly switching between “bucket gripping” و “separator placement” – no need for a separate suction device, achieving fully automatic, unattended interlayer insulation.
Precise match with capacity and palletizing rhythm:
The customer’s packaging process forms 4 buckets into 1 pack, with a line requirement of 210 packs/hour. This model features optimized motion path design, smooth movements, and stable acceleration/deceleration, perfectly meeting the mediumtohigh speed rhythm. For 28KG heavy loads, balancing speed and stability is critical, and this machine delivers the optimal solution in terms of dynamic structural design.
س3: How does this integrated palletizer ensure safe and efficient operation in actual use?
أ: Our safety design goes beyond physical guarding – it includes software based multi collision prevention mechanisms. On the efficiency side, the downstream roller conveyor uses an accumulating design to accurately deliver the prepacked water packs to the pickup position. With high-precision sensors, the system achieves a fully closed-loop automated workflow: empty pallets automatically enter, products are automatically picked, and full pallets are automatically discharged.
س 4: What quantifiable ROI did this machine bring to the customer?
أ:
Significant labor cost reduction: A manual 28KG palletizing line typically requires 45 strong workers on rotation. One machine replaces that entire team, greatly saving labor costs.
Minimized damage rate: The gripper’s force and positioning are precisely controlled by servo drives, eliminating friction and collisions common in manual handling, drastically reducing finishedproduct damage.
24/7 عملية: The machine never needs rest and perfectly supports threeshift production, maximizing the customer’s capacity output.
Q5: How adaptable is this palletizer to different site conditions?
أ: This columntype palletizer features strong structural rigidity and heavyload endurance. Its installation footprint is relatively compact, making it ideal for retrofit projects with limited ceiling height or floor space. If you have different sizes of buckets – for water, oil, or paint – we only need to change the corresponding gripper module to quickly switch products, offering exceptional versatility.
>> To see the palletizer in action, انقر هنا لمشاهدة فيديو يوتيوب لدينا.
مواصفات المعلمة الأساسية (بناء على هذه السلسلة الموصى بها)
| مصدر الطاقة/الطاقة | تيار متردد 380 فولت ±/5% ثلاثي الطور وأربع أسلاك |
| متطلبات الهوائية | القابضون / تركيبات: 0.6-0.8 MPa, ≥0.3 م³/دقيقةإجمالي سعة خزان الهواء >600 ل |
| أبعاد | الارتفاع الإجمالي 3 م, نصف قطر تغطية الدوران 2.5 م, البصمة 5 × 3 م² |
| طول الكابل | 3م (من جسم الروبوت إلى خزانة التحكم) |
| حد ارتفاع المنصات | ≥1600 مم |
| النطاق القابل للتطبيق | 10-50كجم المنتجبما في ذلك: أكياس, كرتون, أوراق, كتل, أو منتجات مماثلة |
| كفاءة البليت | 400-500 دورات / ساعة (الحد الأقصى النظري) |
| استهلاك الطاقة | جسم الروبوت: 6.5 كيلوواط |
| مرجع البليت | ≥1400 × 1600 مم (بما في ذلك نمط المكدس الفعلي) |
| عنصر قابل للتخصيص | طول الذراع المتقاطع, ارتفاع العمود, طول القاعدة, القابضون الخاصة |
| ترقية المتابعة | التعرف على الرؤية, خط ناقل البليت, آلية رفع الأكياس الترددية, نظام الربط المضاد للانهيار |
Say goodbye to heavy manual labor on your production line.
From raw materials to finished goods, the last mile of automated logistics is critical. If you are looking for a palletizing solution for 28KG or heavier buckettype products, or if your line also requires handling special slipsheet layerseparation processes, feel free to contact our engineering team. We will provide a customized implementation plan tailored to your needs.